Unlocking Efficiency, Building Excellence
Mega Panels, Your Construction Advantage
At Novinger’s Inc., we take immense pride in fabricating wall panels that serve as the cornerstone of efficiency for our clients in the construction industry. With an illustrious legacy spanning over five decades and a rich portfolio of mega panel projects in various finishes, we’ve become synonymous with excellence in unitized exterior wall panels.
What are Prefabricated Exterior Wall Panels or Mega Panels?
Prefabricated wall panels represent meticulously crafted wall sections, created within a controlled indoor setting. In this environment, our dedicated team designs, measures, cuts, assembles, applies finishes, and rigorously tests each component to ensure a seamless fit for its intended purpose. As opposed to the traditional on-site framing and construction of wall panels, our mega panels, steel panel frames, and other building elements are expertly manufactured and subjected to inspection in our specialized workshop. This process of prefabricating exterior wall panels significantly enhances project safety, efficiency, quality, and adherence to schedules.
Why Prefabricated Exterior Wall Panels from Novinger’s, Inc.?
From the initial concept to fabrication, transportation, and installation, our dedicated pros manage every facet of the process. Our commitment to quality is strengthened by a warranty, ensuring client trust and satisfaction.
LEEDS Experience
Large Fabrication Shop
Industry Leader
Customer Warranty
Advantages of Prefabricating Exterior Wall Panels:
Rapid Enclosure of the Building Envelope
Shortened Overall Construction Duration
Simultaneous Construction with Steel Erection
Stringent Quality Control
Mitigation of Weather-Related Delays
Cost Reduction and Fewer Change Orders
Streamlined Trade Coordination
Reduced On-Site Accident Risk
Enhanced Material Efficiency with Minimal Waste
Typically Eliminates the Need for Scaffolding
Reduced Clutter on the Job Site
Minimal Staging Space Requirements
Novinger’s Inc. is your trusted commercial contractor for prefabricated exterior wall panels in Pennsylvania, Maryland, New Jersey, Delaware, and West Virginia. Based on project specifics, we may extend our services to other states.
From Design to Fabrication
Using the project’s architectural and structural blueprints as a foundation, our skilled team generates detailed shop drawings. These drawings undergo a thorough review process, incorporating necessary modifications as directed, and ultimately garnering approval from both the architect and a structural engineer before beginning the fabrication phase.
To ensure the durability and weather-resistance of our panels, we often construct mock-up panels, subjecting them to rigorous testing by external consultants prior to finalizing our shop drawing designs.
In our large, climate-controlled fabrication facility, we orchestrate the layout and assembly of the panels, along with the application of various finishes. For most projects, steel panel frames are expertly welded together on precision jigs, fortified by the addition of cross members. Subsequently, layers of sheathing, insulation, and finishes, or prefab sections as stipulated in the architectural plans, are integrated into the framework.
Window receivers and trims may be affixed either within the fabrication shop or post-panel placement on the building structure.
Throughout the production journey, our shop foremen inspect each panel at every stage, assuring impeccable quality control. Thorough checklists are maintained to monitor progress and address any deficiencies promptly should they arise.
From Trucking to Exterior Wall Panel Installation
Our design team collaborates with the general contractor or construction manager to determine the optimal panel installation sequence tailored to the attributes of each project.
Upon completion, these high-quality mega panels are methodically stacked in their designated installation order on trailers and securely shrink-wrapped with heavy plastic. This allows for the convenient storage of loaded wall panels for short durations, waiting for transport to the job site.
Once on-site, a precision crane unloads the wall panels, and under the watchful eye of our installation foremen, they are expertly fastened to the building frame. This process includes meticulous oversight of panel hanging, attachment, and caulking, ensuring the final product not only meets but surpasses the building specifications.
The prefabricated exterior wall panels manufactured in our workshop can elevate the aesthetic appeal of any commercial building.
A Closer Look
Panel Types and Finishes
Our expertise extends across an extensive spectrum of wall types and external cladding components. Our track record includes the successful completion of mega panels featuring EIFS, aluminum composite panel (ACM) material, thin brick, stone veneer, a diverse array of metal sidings, and insulated metal panel materials available in various widths and textures. Moreover, we’ve undertaken projects involving ACM and siding integrated with insulated metal panels, often incorporating integral furring systems to further enhance performance and aesthetics.
Prefabricated Exterior Wall Panels
Frequently Asked Questions
What are prefabricated exterior wall panels?
They are fully engineered and warranted wall systems, including metal stud framing, sheathing, weather barrier, insulation and finished façade, built in our controlled fabrication facility before being delivered to the jobsite for installation. Novinger’s panels offer a smart, streamlined alternative to traditional field-built exterior walls, giving owners, architects, and contractors a higher level of quality and consistency.
What are the key benefits of using prefabricated wall panels?
Prefabrication brings a long list of advantages, including:
- Schedule certainty
- Cost predictability
- Increased safety
- Improved quality control and quality assurance
- Fewer RFIs and change orders
- Reduced construction waste
- Smaller footprint for onsite material storage
- Building materials are stored offsite in Novinger’s secure fabrication facility
- Smaller on-site installation crew
- Faster enclosure and earlier interior trades access
What areas does Novinger’s serve?
We support projects across the Mid-Atlantic and beyond, partnering with general contractors, construction managers, and owners on commercial, institutional, medical, education, government, and mixed-use facilities.
How do prefabricated panels impact overall project scheduling?
While site work and structural framing take place, our team fabricates the panels in parallel. Once the building is ready, panels are delivered and installed quickly, often accelerating enclosure and allowing interior trades to start earlier.
How are panels installed on the jobsite?
Panels arrive ready to set. Our experienced field crews crane them into place and secure them directly to the building structure. Because they are built to tight tolerances, installation is efficient and requires a smaller crew than field-built systems.
Is prefabrication a good fit for complex architectural designs?
Yes. Prefabrication supports both simple and highly detailed design elements, Through a design assist process and detailed coordination that results in fabrication of quality shop drawings, we can achieve unique shapes, custom finishes, and specialized performance requirements.
What makes Novinger’s wall panels different?
We develop proven panel designs backed by nearly a century of specialty construction experience. Every panel is manufactured under strict QC/QA standards, ensuring precision, durability, and aesthetic flexibility. Teams can choose from a wide range of finish options to meet the design intent of the project.
Where are the panels fabricated?
All panels are produced in Novinger’s 150,000 square foot facility in Harrisburg, Pennsylvania. Building in a controlled environment eliminates weather delays and helps us maintain consistent craftsmanship on every project.
What types of exterior finishes are available?
Panels can be built with a variety of aesthetic surface options to meet project requirements. Common choices include insulated metal panels, EIFS, brick or stone veneer, GFRC, metal skins and other specialty cladding systems.
Are prefabricated panels cost effective?
Yes. Predictable labor, reduced waste, minimized weather delays, and fewer change orders contribute to better cost control. Owners and contractors see higher budget reliability compared to traditional exterior wall construction.
Do prefabricated panels meet building code requirements?
Absolutely. All panels are engineered to meet applicable codes and project specifications. Our team works closely with architectural design teams, exterior wall consultants and engineers to ensure compliance and performance.
